Custom Services
We offer custom molding services to enable individuals, startups, and companies of all sizes to take their ideas from a prototype to real production. We specialize both in production runs of 10 parts or more and in molding large, thick parts weighing 2 to 200 pounds. Our tooling costs are often less than off-shore suppliers. We injection mold parts that are often thought of as impossible to mold economically using conventional technologies.
These blocks are injection molded from ABS. They are machine grade solid 1" x 12" x 24". ⬆
This part is injection molded from LDPE. The size of the part is 0.175" x 14" x 16". Molded using single cavity mold & one injection gate. , size and more. To change and reuse text themes, go to Site Styles.
Whether you are an "inventor working in your garage", a startup, or an established company, we can help you to quickly innovate and bring your products to market. We can also help you bring products back onshore by providing you with a secure, affordable, and high-quality supply of locally manufactured parts.
This 16" diameter fitting is injection molded from 100% HDPE regrind.
How do we do this?
Omachron Plastics Inc. uses new patent pending, plastic extrusion and injection molding machines which are manufactured in Canada. Our new equipment is up to 95% smaller, uses up to 95% less energy, and is up to 75% less costly than competitive machines. In addition, our tooling costs are up to 65% less costly than conventional tooling.
This gives us an advantage over off-shore competitors.
This part is injection molded from HDPE. It is 23.5" ID, 34" tall with 1" wall thickness. Its weight is 60 lbs.HDPE
We can also help you select the right plastic for your projects including developing a custom blended plastic whose physical or chemical properties are for your application.
We can modify the following material properties:
-
Colors
-
Thermal Conductivity
-
IR and/or RF shielding
-
Flexibility
-
Rigidity
-
Lubricity
-
Impact Resistance
-
Chemical/Environmental resistance.
-
Ballistic Characteristics
-
Melting Points
Black 2"x 4" plank - injection molded 100% HDPE regrind. Red 2"x 4" plank - injection molded virgin HDPE.00% HDPE regrind.
Black 2"x 4" plank - injection molded 100% HDPE regrind. Red 2"x 4" plank - injection molded virgin HDPE.00% HDPE regrind.
Omachron Plastics Inc. is currently growing into a new facility and will be expanding its tooling and manufacturing capacity throughout 2022.
We are proud of the unique technology and processes developed to create parts with minimal internal stresses. Our techniques significantly decrease creep, distortion, and deformation in products that you - as the end user - may use for machining or temperature-cycling.
Our low-cost tooling can produce prototype or short-run tooling parts up to 120” long, up to 24” wide and up to 12” thick (max. 2,000 parts). A part such as a car bumper can be produced for a total cost of $100,000, with a six to eight week lead time at a cost of less than $3/lb (plus the cost of resin)!
Testing Services
At Omachron Plastics Inc. we strive to provide only the highest quality products for our customers. We have developed precise procedures that are carefully followed during the production process. We inspect every part for dimensional tolerance, weight tolerance, color, and appearance. We sample our production for further physical QC tests using techniques, including, but not limited to, X-raying.
Omachron Plastics Inc. offers an additional paid service - tensile strength testing. We understand that for some applications you may require tolerance, the right appearance and the tensile strength.
We can assist you in choosing custom additives to create specific product characteristics such as improved flexibility, impact resistance, or other physical and chemical properties. This is subject to lab availability and order size.
If you have an immediate need for testing services, or “Big Parts” that you currently fabricate from plastic or other materials and think you would benefit from the reduced cost and improved consistency offered by our injection molding process, please Contact Us.